Urban Housing with Precast Concrete in Russia

New construction of a fully automated precast factory

Morton Group
Moscow, Russia

The Morton Group has initiated a state-of-the-art automated production facility dedicated to crafting steel-reinforced precast concrete elements.

This specialized precast plant is tailored to produce a wide range of products, including sandwich walls, solid walls, slabs, elevator shafts, stairs, ventilation blocks, beams/columns, special elements, and hollow-core slabs.

Never before has such a large precast factory been built in such a short time.

New construction of a fully automated precast factory for Morton Russia

Performance Service

Feasibility Study
Development of the factory layout and production process
Master plan for the factory area with infrastructure
Development of the general workflow in the factory
Tendering documents for machines, plants and building

Data and documents for the building and stock yard
Overall coordination of the building, machines and plants
Development of the organisational structure for the precast production
Overall coordination of the factory start up
Final acceptance of the factory
Accompaniment during the start-up phase

Morton precast pallet circulation plant morton

Precast Concrete Elements produced by Morton

Precast concrete elements - stairs - Morton

Precast concrete lift shaft construction by Morton

Morton skyscraper made of precast concrete elements

Skyscraper made of precast concrete by Morton, Russia

Storey dwelling house made of precast concrete elements in Moscow

Multi storey house made of precast concrete elements in Russia

Data & Additional Information

Details of construction

Carousel system 1: pallet: 4,0 x 13,0 m, Number of pallets: 55
Carousel system 2: pallet: 4,0 x 13,0 m, Number of pallets: 70
Carousel system 3: pallet: 4,0 x 13,0 m, Number of pallets: 70
Tilting tables for special elements
5 Mixers with 6 bucket conveyors

Size of Building

Size of facility: 38,400 m2

Investments

€ 220 Mio.